SP45 and SU45

 

 

Second example of the 12C22W engine at the Railway Museum in Warsaw, May 5, 2005

 

 

Snow-covered SP45-139 ( HCP 141/1974) at Kościerzyna depot, February 5, 2003

 

 

SU45-208 ( HCP 210/1975) photographed near Toruń on June 18, 2003

 

 

SU45-082 (HCP 084/1973) at Toruń Kluczyki depot, August 8, 2003

 

 

SU45-092 (HCP 094/1973) at Głogów station, November 10, 2003

 

 

Not only steamers can be seen in Wolsztyn: SU45-048 (HCP 050/1972) was photographed there on April 30, 2005...

 

 

... this SU45-195 (HCP 197/1975) almost one year later, on April 29, 2006...

 

 

...and SU45-202 (HCP 204/1975) on April 28, 2007.

 

 

Another picture of SU45-048, taken at the Leszno depot on July 26, 2006.

 

 

SU45-097 (HCP 099/1973) in Krotoszyn, November 26, 2003

 

 

SU45-111 (HCP 113/1974) near Sierpc, April 4, 2004

 

 

SP45 side drawings: prototype….

 

 

… and late production variant (both drawings by M.Ćwikła from the monograph quoted in references).

 

 

Two SU45s inside the engine shed in Ełk: SU45-137...

 

 

... and SU45-244 (on the right – ST44-967); both photos taken on June 15, 2006.

 

 

Two more photos from Ełk: SU45-045...

 

 

...and SU45-078; August 14, 2007.

 

 

SU45-209, photographed in Hajnówka on June 30, 2006.

 

Many SP45s and SU45s withdrawn from use can be seen at various depots in Poland – you can see some of them here.

 

 

 SU45-250 emits a cloud of black smoke as her diesel engine is started; Korsze, September 9, 2008.

 

 

Two more SU45s photographed in Korsze on the same occasion: SU45-078…

 

 

…and SU45-070. Here diesel locomotives take over eastbound passenger trains.

Orders for steam locomotives in Poland were halted in 1957 (although last steam engines were purchased six years later, but that’s a different story). Soon it became obvious that, despite considerable progress in electrification, large numbers of diesel locomotives would be needed. Fablok works of Chrzanów, the sole manufacturer of such machines in Poland, had managed to supply only light and medium switchers, not suitable for line service. Development of new and much more powerful engines was obviously necessary. In 1961, Austrian Simmering-Graz-Pauker 2020.01 prototype with two 1100 hp diesels was briefly tested by PKP, but license production of this machine, fitted with hydraulic transmission, was out of question. It was thus decided to develop an indigenous design and in 1965 this task was entrusted to Cegielski works of Poznań (HCP), who had no experience with heavy diesel locomotives, although a number of railway and marine diesel engines had been built there. New locomotive was intended for both passenger and freight trains, although the former would obviously take priority (contracts for first ST43 freighters from Romania were signed in June 1964).

The engine was developed by the CBKSS (Central Design Bureau for Internal Combustion Engines) on the basis of successful 8C22 eight-cylinder 800 hp unit, designed for SM42 switcher. By adding four cylinders and with higher supercharging the new powerplant, designated 12C22W, was intended to develop 1700 hp at 1100 rpm. In order to maintain moderate axle load, Co’Co’ arrangement was chosen for the new locomotive, initially designated SU44 (factory designation 301D).

Bench running of the 12C22W started in April 1966 and was plagued by crankshaft and bearings failures (although some earlier sources claim that he engine performed very well!). Soon rated power was reduced to 1520 hp at 1020 rpm, some modifications were introduced and in this version the engine was fitted to the prototype locomotive. Development problems, however, delayed the whole program and tests began only in August 1967 (due to this delay, the new loco became SU45, first ST44s having been put into service in 1965). SU45-001 was never accepted by PKP, remained the HCP property and was used for tests only, to be finally scrapped in mid-1970s. Despite reduced engine output, performance was found basically adequate, but the 12C22W proved very unreliable and its development was finally cancelled. As alternative CT19 family of medium-speed diesels had been abandoned at an early stage, foreign license seemed the only way to save the project. In fact, as early as in November 1966 an agreement had been signed with FIAT Grandi Motori of Turin to produce at HCP the 2112SSF engine (1700 hp at 1500 rpm), then still under development. 2112SSF was smaller than its predecessor, having the capacity of 95.5 litres (123.1 litres in 12C22W) and was lighter by about 900 kg. Specific fuel consumption was, however, almost the same (assuming initial rating of the Polish engine).

In the meantime, it was decided that the new locomotive should be produced in two variants: passenger SP45 with steam car-heating device and freight ST45 (which never materialized). Second prototype, designated SP45-002 (type 301Da), with imported FIAT engine, was completed in June 1968. After prolonged tests it was accepted by PKP in 1971 and later re-designated SP45-500 to avoid confusion with the standard production variant. FIAT-engined SP45 was finally ordered by PKP after several modifications, concerning mainly electric equipment and many minor details (type 301Db). First production example, SP45-001 (HCP 003/1971), was rolled out in July 1971 and, until September 1976, 265 locomotives were delivered to PKP. Three more followed in 1977 for Lebanese CEL railways (type 301Dc, HCP 301/1977 to 303/1977, CEL service numbers 1201 through 1203), with modified cooling systems and many other minor changes. 301Dc was by some 8 tonnes lighter than the original version. Ultimate fate of these machines is not known, but all of them still existed and probably remained operational in 1997. CEL plans to purchase further ten examples failed to materialize.

SP45 soon became the principal passenger diesel locomotive in the PKP service. Prior to its introduction, passenger trains on main unelectrified trunk lines were often hauled by ST43 or ST44 freighters, which called for additional heating cars during winter. Double-heading SN61 diesel railcars (often supplemented by a third unit!) were too weak and their mechanical transmission was prone to failure. Quite often steam locomotives had to be employed, much to the concern of certain officials, who considered them a symbol of backwardness. SP45s were therefore badly needed and soon could be encountered on most principal unelectrified lines; last SN61s were withdrawn from long-range service in 1974.

During its production period, SP45 underwent numerous modifications, aimed both at replacing imported elements and sub-assemblies with their indigenous or license-built variants and at improving reliability and safety. Basic characteristics and external appearance were not affected. In mid-1980s, however, problems with imported Vapor boilers for car heating became acute. Purchase of spares was costly and steam-heated passenger cars rapidly dwindled in number. It was thus decided to introduce 3000 V dc electric heating, with a generator driven directly by the diesel engine, the same as in SU46 and SP47. First machine, SP45-074, was modernized in 1987 and, until 1997, 190 more followed. Designation was changed to SU45 in 1992, but service numbers were retained (SP45-090, -095 and -099 retained their original designations despite being fitted with electric heating devices). On January 1, 1999, PKP had only four machines with Vapor boilers (SP45-086, -139, -158 and -252) and all of them were written off during that year. Electric heating reduced available tractive effort and it was not uncommon to switch it off on long steep slopes, in order to maintain scheduled speed.

Of 266 examples supplied to PKP, 161 still remained on the company’s rosters in 2004, although not all of them were serviceable. Together with their more powerful development, SU46, they will most probably remain in use for a long time, as no replacement is at hand. Contrary to previously prevailing practice, however, someone must have thought of their future demise and SP45-139 (HCP 141/1974), written off in July 1999, was transferred to the rolling stock heritage park at Kościerzyna locomotive depot in October 2001. Derelict examples can be found at several depots throughout Poland.

In late 1990s a modification program for principal line passenger diesel locomotives (SU45 and SU46) was contemplated; few details are known, apart from the fact that about 90 examples were to be included, but due to financial problems these plans have not yet seen fruition.

 
Main technical data

 

No.

Parameter

Unit

Value

1.

Years of manufacture

-

19673)– 1976

2.

Total built / used in Poland

-

270 / 267

3.

Axle arrangement

-

Co’Co’

4.

Transmission type

-

electric 700 V

5.

Design maximum speed

km/h

120

6.

Prime mover type

-

2112SSF2)

7.

Engine rating

kW/hp

1250 / 1700

8.

Bore X stroke

mmXmm

210 X 230

9.

Number of cylinders

-

12

10.

Number of electric engines

-

6

11.

Rated output of electric engines

kW

1150

12.

Main reduction gear ratio

-

19:64

13.

Diameter of drivers

mm

1100

14.

Total weight

kg

102 0004)

15.

Axle load

T

17.05)

16.

Axle base

mm

14 050

17.

Overall length

mm

18 990

18.

Maximum width

mm

3 034

19.

Train heating

-

steam1)

20.

Brake type

-

Oerlikon

 

1)      Supplanted by 3000 V electric heating in the 1980s (designation changed to SU45).

2)      12C22W of the same rating in the prototype.

3)      301D prototype.

4)      108 000 kg in the prototype (301D), 96 000 kg in locomotives for Lebabnon (301Dc).

5)      18.0 T in the prototype (301D), 16.0 T in locomotives for Lebanon (301Dc).

 

References and acknowledgments

 

Most comprehensive technical and historical account of this class can be found in the monograph HCP Diesel Locomotives, Classes SP45, SU46, SP47 by Marek Ćwikła and Paweł Terczyński (Kolpress, 2004)