SM42, SP42 and SU42

 

 

Something slightly ‘different’ to begin with: SM42 (number unknown) on the longest stone railway bridge in Poland; Bolesławiec, June 7, 2006.

 

 

 

Slightly derelict SM42-002, photographed at the Ełk depot on June 15,2006.

 

 

Another picture taken in Ełk on the same day: SM42-016.

 

 

SM42-144 leaves the Szczytno station with a passenger train on July 26, 2002.

 

 

Another picture from Szczytno: SU42-503, photographed on September 8, 2005.

 

 

SM42 side view; drawing by M.Ćwikła from SK vol. 5/2002.

 

 

‘New’ SU42 side view; drawing by M.Ćwikła from SK vol. 10/2001.

 

 

SM42-214, photographed at the Warszawa Odolany depot on October 8, 2005...

 

 

...and another picture from this depot: a lineup of a dozen or so SM42s; October 17, 2006.

 

In early 2004, over 80 SM42s were based in Warsaw, many at the Olszynka Grochowska depot. Some can be seen here.

 

 

This Ls800-2667, photographed at the Turoszów station on August 21, 2002, is used by the Turów power plant (cooling towers in the background).

 

 

Another example from a power plant, this time SM42-2196 from Ostrołęka; October 14, 2005.

 

 

SM42-831, Pilawa, February 2, 2003.

 

 

SM42-765 at the Zawidów station, August 22, 2002.

 

 

SM42-1122, Mława, May 10, 2003.

 

Several pictures of SM42s from the Lotos Kolej fleet can be found here.

 

 

This SM42-893, photographed at the Chabówka loco heritage park, is not a heritage loco! Photo taken on April 13, 2004.

 

 

During the 2006 steam locomotive show at the Chabówka depot, SM42-664 provided necessary assistance; July 29, 2006.

 

 

SM42-2015, used by PRKiL track maintenance company; Rogów, November 22, 2006.

 

 

Another SM42 from this company’s fleet: SM42-2471, photographed near the Warszawa Zachodnia station on October 24, 2007.

 

 

SM42-1109, Iłowo, October 24, 2004.

 

 

SM42-950, Milówka, March 2, 2005.

 

 

SM42-558, Warszawa Wschodnia station, June 26, 2005…

 

 

…and another picture taken at the same location: SM42-1007, August 28, 2006.

 

 

SM42-713, photographed near the Warszawa Główna Towarowa goods station on October 8, 2005....

 

 

... and two more pictures from this location, taken on October 17, 2006: SM42-1070...

 

 

...and SM42-1074 on a hump.

 

 

The same machine, photographed at the Warszawa Wschodnia station on October 8, 2007.

 

 

SP42-175, Kościerzyna, February 5, 2003.

 

 

SU42-514, Puck, August 6, 2003.

 

 

SU42-524, Hel, August 16, 2003.

 

 

Due to deteriorating track condition, only light diesel locomotives are allowed to enter the Hel promontory. SM42-126...

 

 

...SM42-356 with SU42-514...

 

 

...and SU42-514 alone were photographed at the Hel station on August 23, 2007.

 

 

SM42-514, photographed at the Krotoszyn station on April 13, 2005...

 

 

...SM42-890, photographed at the same location on April 7, 2006...

 

 

...and SM42-862, the same location, January 30, 2008.

 

 

Krotoszyn once again: SM42-861, August 13, 2008.

 

 

SM42-1050, Bolesławiec, March 3, 2006.

 

 

Derelict SM42 (number unknown), photographed at the Ostrołeka depot on April 27, 2006.

 

 

SP42-242, Chojnice, August 15, 2004.

 

 

SM42-336, photographed in Wolsztyn during the Steam Locomotive Gala on April 29, 2006.

 

 

SM42-336 performed the same duties during the 2008 show; photo taken on May 2.

 

 

During the 2007 parade on April 28, SM42-650 was used for switching.

 

 

Another picture of the SM42-650, taken near the Poznań Franowo depot on February 18, 2008...

 

 

...and more photos taken on the same occasion: SM42-423...

 

 

...SM42-1068...

 

 

...SM42-758...

 

 

...and SM42-857.

 

 

Another picture from this location: SM42-1096, May 15, 2008.

 

 

SU42-530, Kudowa Zdrój, May 3, 2005.

 

 

SM42-1077, Kraków Płaszów, September 9, 2006.

 

 

Two SP42s, photographed at the Jelenia Góra depot on November 1, 2004: SP42-001...

 

 

...and SP42-245.

 

 

SM42-2149 from the Pol-Miedź Trans fleet, Lubin Górniczy, June 9, 2006.

 

 

SU42-516, Jaworzyna Śląska station, August 4, 2004...

 

 

…and the same example, photographed at the Kamieniec Ząbkowicki depot on May 4, 2006

 

 

...together with SU42-528...

 

 

...and SU42-540.

 

 

Derelict SU42-128, Legnica depot, June 9, 2006. Lack of the fairing aft of the driver’s cab is clearly visible.

 

 

SP42-208, Opole, October 4, 2006.

 

 

SM42-1038, Gliwice, October 6, 2006.

 

 

SM42-847, photographed at the Rybnik depot on April 10, 2007.

 

 

SM42-735, Ełk depot, August 14, 2007.

 

 

Two locomotives photographed at the Gdynia Grabówek depot on August 23, 2007: SM42-943...

 

 

...and SP42-161, the latter probably withdrawn.

 

 

One of very few photographs of the EPA42-001, taken at the Warszawa Odolany depot, probably in 1996. Photo by Maciej Stępień (thanks for permission!).

 

SM42-384 with a service train, photographed near the Warszawa Żerań station on April 29, 2008.

 

 

SM42-2251 from the Maczki Bór sand mine, photographed in Czempiń on May 2, 2008.

 

 

Two SM42s photographed at the Nysa station on June 14, 2008: SM42-109...

 

 

...and SM42-1146.

 

 

Warszawa Wschodnia again: SM42-300, July 10, 2008.

 

 

Two SM42s, photographed in Korsze on September 9, 2008: SM42-1122...

 

 

…and SM42-254.

 

 

This engine belongs to the Konin lignite mine; note dual designation (Ls800/SM42-1657). Photo taken at the Kleczew depot on September 16, 2008.

SM42 medium switcher was developed with an intention to replace a motley collection of obsolete and worn-out steam engines used for shunting and with light local freight trains. Such locomotive was necessary for both PKP and industrial operators, for whom 300 hp SM30 was too weak. Design was submitted by the CBK PTK (Central Design Bureau of the Railway Stock Industry) of Poznań in 1962 and production was entrusted to Fablok of Chrzanów. New machine was fitted with the indigenous a8C22 medium-speed turbocharged eight-cylinder diesel, developed by HCP; up-rated version of this prime mover was later successfully used in the SM31 heavy switcher, but its 12-cylinder variant, intended for the SP45 passenger locomotive, proved a failure and was finally abandoned. Alternative and more advanced high-rpm CD19 diesel engine, although built as a prototype and successfully tested, was not proceeded with.

Almost in parallel, attempts to produce a medium switcher with hydraulic transmission were pursued, on the basis of Soviet TGM3, which was license-built at Fablok as type 12D or Ls750H with imported diesel engines and torque converters (PKP class SM15). This locomotive, however, proved very unreliable and only 57 examples were built. Their service life was extremely short and SM42 was left on the field.

New machine (factory designation 6D) owed something to earlier SM30, as well as to SM40/SM41 supplied by Hungarian Ganz-MAVAG, and certainly drew on service experience acquired with them, but was an entirely new design. Prototype (6276/1964) was rolled out in June 1964 and underwent extensive tests, so it was not accepted by PKP before 1967 and actually was preceded in service by SM42-002 and SM42-003, delivered in March 1965. If not particularly advanced, SM42 proved a sound and successful design. Production for PKP lasted until 1981; it was re-commenced four years later and continued, on a small scale, until 1992. Deliveries for industrial operators went on in parallel. SM42 thus enjoyed the longest production run of any Polish locomotive, comparable only to that of license-built EU07. According to some sources, small-scale production for industrial operators continued after 1992 and in fact this type and its specialized version 6Da/R (see below) still remain in the Fablok offer. Given such long period, modernizations were rather few, the most important being modified LSf-430 electric engines in place of earlier LSa-430 and improved lighter trucks from SM42-521 onwards. Later variants were designated type 6Da. Total output amounted to 1856 examples, of which 1153 went to PKP. Thirty-seven (factory type 6D/M) were sold to Morocco in 1973. Classed DG-200 by ONCFM (Office National de Chemins de Fer du Maroc), they differ in minor details and are used only as switchers. The rest went to various industrial operators; three of them were later sold to PKP and re-numbered SM42-1061 through -1063. In general, industrial operators designated these locomotives SM42 plus service number (above 2000, to distinguish from those used by PKP) or Ls800.

SM42s were also used with local passenger trains, but lack of car heating equipment limited their suitability to warm seasons. In early 1970s an idea of low-voltage (500 V) car heating, with feeding from main generator, was conceived and suitable modifications were introduced in 39 SM42s between 1975 and 1977. They were re-classed SU42, but service numbers were retained. As with the SM30/SP30 conversion, this concept did not prove entirely successful. At low speeds, which were typical on local lines for which these locomotives were intended, generator yielded only 200 to 400 V and heating was very inefficient. Moreover, there were few cars fitted with low-voltage heating. SU42s remained in passenger service until mid-1980s, later to be used as plain switchers; 26 of them survived until 2000, to be re-classed SM42 with heating equipment removed (three were converted back to SM42s earlier and ten were written off between 1997 and 1999). Class designation SU42 was formally cancelled on June 1, 2000.

SU42 was in fact preceded in service by a dedicated and more extensively re-designed passenger version. In early 1970, SP42 (factory type 101D) appeared, fitted with WB5 oil-fired heating boiler. As there were comparatively many steam-heated passenger cars in PKP service, this locomotive found a widespread use and 268 examples were built by Fablok until 1975. SP42 was by some 2.7 tonnes lighter than the original variant (heating boiler added some extra weight, but about three tonnes of cast-iron ballast were removed). Externally it is easily distinguished by a streamlined stack fairing aft of the driver’s cab. In 1993 two SP42s were converted to the SM42 standard and became SM42-011 and SM42-012, these numbers being allocated for the second time. A number of surplus SP42s were withdrawn in late 1990s; on January 1, 1999, PKP had 190 examples, probably not all serviceable. Forty were rebuilt between November 1999 and August 2000; they were fitted with electric heating systems, but this time comprising a 180 kW Caterpillar CAT3208 diesel and 3000V AC generator, which makes them compatible with typical passenger cars used by PKP. These locomotives were re-designated SU42 but, in order to avoid confusion with earlier class, were assigned service numbers from 501 onwards. ‘New’ SU42s can be distinguished by yellow-blue livery, different from that of other locomotives from this family, which are typically painted green. Further conversions of SP42s into SU42s are not very likely, due to certain surplus of light passenger diesel locomotives and introduction of railcars. Furthermore, SU42 is considered not entirely satisfactory. Most SP42s have already been written off or are used as plain switchers with their boilers removed. Last examples with steam heating systems were expected to remain in service until circa 2007. According to KMD, currently (November 2007) PKP have three SP42s in normal service (SP42-007, -011 and -172), based at the Skarżysko depot, plus two more (SP42-071 and -247) used as switchers – most probably the latter have retained their heating boilers. 

SM42 is perhaps the most widespread locomotive class in Poland and can be encountered virtually everywhere where standard-gauge track has reached. On January 1, 1999, PKP had (according to SK) 1008 SM42s, plus 31 SU42s. Rosters given in AL list 974 SM42s in the PKP service in early 2004, plus 119 SP42s and 40 SU42s. Among private operators, the largest fleets are that of CTL Rail (27), Lotos Kolej (22) and Pol-Miedź Trans (18).

Although SM42 has turned out to be a reliable machine, well suited for its intended tasks, it can no longer be judged modern. PKP activities concerning modernization of this important and numerous class have so far been rather modest. In 1996 one machine (SM42-039) was fitted with MTU 12V396TC12 disel engine, rated at 950 hp, ac generator and state-of-the-art controls; there were also numerous minor improvements. Re-numbered SM42-2000, this successful conversion has until now remained a single example. PTKiGK Rybnik, who have a considerable fleet of these engines, implemented a more advanced program, not only involving prime mover (this time 1000hp MTU 8V396TC14), main generator (ac LSG-850-90, supplied by ABB) and minor improvements, but also changing external appearance. New high-rpm diesel engine is much lighter (2.52 tonnes instead of 7.4) and specific fuel consumption is lower by almost 9%. Modernized machine, designated type 6Dd (or Ls1000), has a modified body, with driver’s cab shifted forward and accessible directly from footplates. Modernization of the first example (SM42-2536, s/n 10267/1979, which became Ls1000-01) was completed in March 1999, second one (SM42-2197, s/n 8612/1973) followed three years later.

Fablok offers also a special conversion for pig iron transport at foundries. This variant, with factory designation 6Da/R, has provisions for remote control (up to 4 km/h) and can be fitted with additional ‘armor’ of 1.5-mm thick steel plates. Details can be found at the manufacturer’s website www.fablok.com.pl. As far as I know, only one example has been delivered. Perhaps the most unusual conversion was EPA42, of which little is known. According to www.bluefish.foxnet.pl, this was the SM42-024 with diesel engine and generator removed and supplanted by a set of batteries. This locomotive, rebuilt by Fablok in 1985 and re-designated EPA42-001, was based at the Warszawa Odolany depot and intended for use with wreck trains in the Diameter Line tunnel, in order to eliminate pollution with exhaust gas. I cannot recall any information on this locomotive ever being used for this purpose. It stayed in Warsaw throughout its entire life and underwent several tests between 1985 and 1987. EPA42 proved too weak for the intended purpose (there were problems with hauling even light drafts, comprising five standard four-axle passenger cars) and design maximum speed of 50 km/h was never attained. In general this conversion was judged unsuccessful and no further SM42s were rebuilt. EPA42-001 was written off in October 1996 and scrapped a few years later.


 

Main technical data – SM42

 

No.

Parameter

Unit

Value

1.

Years of manufacture

-

1964 – 1992

2.

Total built / used in Poland

-

1856 / 18191)

3.

Axle arrangement

-

Bo’Bo’

4.

Transmission type

-

electric

5.

Design maximum speed

km/h

90

6.

Prime mover type

-

a8C222)

7.

Engine rating

kW/hp

590 / 800

8.

Bore X stroke

mmXmm

220 X 270

9.

Number of cylinders

-

8

10.

Number of electric engines

-

4 X LSf-4303)

11.

Rated output of electric engines

kW

4 X 162

12.

Main reduction gear ratio

-

 

13.

Diameter of drivers

mm

1100

14.

Total weight

kg

72 000

15.

Axle load

T

18.0

16.

Axle base

mm

10 100

17.

Overall length

mm

14 240

18.

Maximum width

mm

3 173

19.

Train heating

-

-

20.

Brake type

-

Oerlikon

 

1)      Including 1152 for PKP.

2)      In SM42-39 (re-numbered SM42-2000) MTU 12V396TC12 rated at 700 kW / 950 KM

3)      LSa-430 in earlier examples.

 
Main technical data – SP42

 

No.

Parameter

Unit

Value

1.

Years of manufacture

-

1970 – 1978

2.

Total built / used in Poland

-

268 / 2683)

3.

Axle arrangement

-

Bo’Bo’

4.

Transmission type

-

electric

5.

Design maximum speed

km/h

90

6.

Prime mover type

-

a8VC22

7.

Engine rating

kW/hp

590 / 8002)

8.